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HPU Build Program
Pre-engineered hydraulic power units built fast
Not every hydraulic power unit needs to be fully custom engineered from scratch. Many applications fall into a range where a properly designed, modular unit will meet the requirement while reducing lead time and cost. The HPU Build Program at Hydraulic Supply Co. is built around that idea.
APPLICATION FIT
What These Units Are Designed For
These units are based on proven modular designs and assembled using quality components, allowing configurations to be built quickly while matching real operating requirements.
The quick-ship HPU covers a wide range of industrial needs, making them suitable for varied hydraulic systems such as those used in manufacturing, material handling, and general industrial equipment.
These are practical, working HPUs designed for real equipment rather than one-off prototypes. Most customers use this program when they need a hydraulic power unit that is:
How the Program Works
The foundation of the program is a set of pre-engineered platforms that can be configured with different motors, pumps, reservoirs, and valve arrangements.
Built for Service & Reliability
Features such as filtration, gauges, sight indicators, inspection covers, and durable finishes help simplify maintenance and extend service life in the field.
HPU Build Program Flyer
PDF • Overview & Specifications
BUILT FOR YOUR APPLICATION
Configurable & Reliable Power Units
Fast Turnaround
By utilizing pre-engineered platforms rather than starting from a blank sheet of paper, configurations can be quoted, assembled, and delivered significantly faster than fully custom layouts.
Flexible Configurations
Typical configurations include motor sizes from 1.5 HP to 30 HP and tank sizes from 5 to 70 gallons. Pump selections cover flow rates from 0.5 GPM to 20 GPM and operating pressures up to 3000 PSI.
Valve Assemblies
Valve assemblies can be built using D03 or D05 patterns. Configurations can accommodate up to 9 valves on the HPU, supporting multiple functions depending on the requirement.
Circuit Tailoring
Stack valves and accessories such as flow controls, pilot operated checks, and counterbalance valves tailor circuits precisely to the application.
Straightforward Goal
Our primary goal is to provide a unit that installs easily, runs reliably, and can be serviced without difficulty down the line.
Advanced Options
Options such as level and temperature switches or upgraded breathers (such as Watergate breathers) can be incorporated when environmental conditions require them.
UNIT ANATOMY
Standard Features & Components
Every Quick Ship HPU is built with industrial-grade components designed for performance and ease of maintenance.
TEFC Motor
Totally Enclosed Fan Cooled motors ensure reliable operation in industrial environments.
Valve Manifolds
Flexible valve combinations with integrated relief valves to protect the circuit.
Pressure Monitoring
Liquid-filled pressure gauges installed standard for accurate system readings.
Fluid Visibility
Clear oil level sight glasses allow for quick visual inspection of fluid levels.
Filtration Setup
Equipped with in-tank return filters and high-quality filler breathers.
Inspection Ports
Large inspection ports located on both sides of the reservoir for internal access.
Maintenance Access
Convenient drain plugs and elevated legs designed to allow for easy forklift access.
Durable Finish
Reservoirs feature a durable powder-coated finish for long-lasting corrosion resistance.
HANDS-ON KNOWLEDGE
Experience That Matters
Selecting and configuring hydraulic power units requires practical experience with pumps, valves, filtration, and hydraulic circuit behavior. The teams assembling these units work with hydraulic systems daily and are familiar with the operating conditions seen in real industrial environments.
As one of the leading fluid power distributors supporting Danfoss and related product lines, Hydraulic Supply Company has direct access to components and technical resources that help ensure these units are configured correctly and delivered on realistic timelines.
The combination of supplier support and hands-on experience is often what allows projects to move forward quickly.
Frequently Asked Questions
When does a pre-engineered HPU make sense instead of a fully custom unit?
Pre-engineered units are ideal when the required flow, pressure, and valve functions fall within common industrial ranges and the layout does not need to be completely custom. They provide a faster and often more cost-effective solution.
What can be configured on these power units?
Motor size, pump displacement, reservoir size, valve arrangements, and certain accessories can be selected to match the application. This allows flexibility while still keeping lead times shorter than fully custom designs.
How many valves can be installed on an HPU?
Depending on valve size and configuration, up to 9 valve stacks can be incorporated, including stack valve arrangements used to add circuit functions like flow controls and counterbalance valves.
Are these units suitable for industrial applications?
Yes. The program is intended for industrial hydraulic systems such as manufacturing equipment, material handling, and general machinery where dependable operation and serviceability are important.
What information is needed to request a quote?
Basic information such as required flow, pressure, voltage, and any valve functions needed is usually enough to begin identifying a suitable configuration.
Request a Quote
Get a custom quote for your pre-engineered HPU.